Introduction
Lab-grown diamond factories, also known as cultured diamond or synthetic diamond facilities, produce high-quality diamonds using advanced technologies that replicate the natural processes of diamond formation. These factories have high electrical power demands, similar to data centers, due to the energy-intensive processes involved.
Problem Statement
Lab-grown diamond factories face significant electrical infrastructure challenges due to their high energy demands. The production process requires:
- Reliable and efficient electrical power supply to support advanced equipment.
- Stable and uninterrupted power to maintain 24/7 operation.
- Specialized electrical infrastructure to meet the unique requirements of production equipment and supporting systems.
Project Objectives
- Complete the project within 6 months to meet business requirements.
- Design a cost-effective electrical infrastructure to meet high power demands.
- Optimize electrical planning within the existing building, utilizing available space efficiently.
- Implement a reusable material solution to reduce waste and costs.
- Ensure zero breakdowns during 24/7 production cycles, prioritizing reliability and uptime.
Methodology
- Electrical Power Requirement Analysis: Conducted a thorough analysis to determine the specific needs of the lab-grown diamond production process.
- Collaboration with Power Company: Ensured a reliable and efficient power supply.
- Market Research: Researched and compared different solutions available in the market for fast track and safe power distribution.
Cost Analysis
- Busducts: Provide cost savings through reduced installation, maintenance, and energy losses.
- Safety: Busducts offer a safer and more reliable electrical infrastructure, reducing the risk of electrical faults and accidents.
- Speed: Busducts can be installed quickly and efficiently, reducing project timelines.
- Sustainability: Busducts can be reused or repurposed, reducing waste and costs associated with replacement.
- Agility: Busducts can be easily modified or expanded, providing flexibility for future changes or upgrades.
- Space Saving: Busducts require less space than traditional cable solutions, making them ideal for facilities with limited space.
- Maintainability: Busducts require less maintenance than traditional cable solutions, reducing downtime and costs.
Challenges
- High Upfront Costs: Busducts can be more expensive to purchase upfront compared to traditional cable solutions.
- Specialized Installation Requirements: Busducts require specialized knowledge and equipment for installation.
- Customization Requirements: Busducts may require custom sizes or configurations, leading to longer lead times and increased costs.
Electrical Distribution Scheme
Detailed drawings in AutoCAD and Revit were used to plan the electrical distribution scheme, ensuring precise implementation.
Fast Track Implementation
- Trafo-LT Panel: Implemented Sandwitch typed AL busduct of 6300A from Transformer to LT Panel to meet project timelines.
- UPS Panel-Machines: Ensured uninterrupted power supply to critical machinery with multiple 400A busducts from LT panel to machineries areas, power from busduct tap off to machineries were fed by 4Cx10 Sq.mm Cu cables
Incident and Root Cause Analysis
Flashover Incident During Commissioning: A flashover occurred at the busduct connecting the transformer and LT panel due to a metal spanner left on the bus section during installation.
Key Takeaway: Rigorous pre-commissioning checks are crucial to ensure system safety.
Conclusion
The busduct solution implemented for the lab-grown diamond factory's electrical infrastructure has provided a reliable, efficient, and scalable solution. While challenges exist, the benefits of busducts, including faster installation, improved safety, and reduced maintenance, make it a viable option for industrial electrical infrastructure projects. Proper handling, training, and rigorous pre-commissioning checks are essential to avoid damage and delays.
Key Takeaways
- Busducts offer a reliable and efficient solution for industrial electrical infrastructure.
- Careful planning and consideration of challenges can ensure successful implementation.
- Proper handling and training are essential to avoid damage and delays.
- Rigorous pre-commissioning checks are crucial to ensure system safety.
For more information, please contact:
Phone: +91-46191638
Email: projects@urjagroup.in
Website: www.urjagroup.in
